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LATCH

Lightweight Actuated Tunnel for Crew Habitation — a NASA X-Hab proposal for connecting habitats on Mars.

LATCH prototype FIG. 01 LATCH / PROTOTYPE ASSEMBLED VIEW — NL
[ HERO IMAGE ] Save as images/latch-hero.png
Prototype Engineer
Jan 2026 — Apr 2026
Bioastronautics and Life Support Systems
Siemens NX · Circular Saw · Hand Tools
Completed
FIG. 01 / SPEC
01 / REQUIREMENTS

Core NASA Requirements

Request by NASA

To develop novel concepts for a lightweight pressurized tunnel system that can provide active positioning and berthing between crewed surface assets on Mars.

Core Mission Requirements
R1 The LATCH mission shall provide the capability to transport at least two crew members wearing IVA suits, carrying cargo, between surface elements on Mars.
R2 The LATCH mission shall provide a controlled, habitable environment between surface elements that is isolated from the Martian environment.
R3 The LATCH mission shall last throughout the duration of crewed surface operations on Mars.
R4 The LATCH mission shall reduce power consumption, mass, and crew operation time compared to previous mission designs.
02

Bottom-Half Prototype

Led design of motorized tread system used to drive prototype

  • Treads chosen for increased performance on rocky terrain
  • Designed for up to 15 degrees of incline with ~8x safety factor
  • 0.25–0.3 N·m of input torque amplified by 250:1 to 300:1 gear reduction
  • Front face of treads sloped upward to navigate sudden elevation changes
LATCH — motorized tread system FIG. 02A — NL
[ TREAD SYSTEM ]latch-tread.png

Functioning model presented to NASA intended to test functionality of drive system, linear actuators, and end position mechanism

  • End positioning mechanism supported by two linear actuators, lazy susans, and drive systems
  • Manufactured primarily using wood to lower cost without sacrificing stability
  • Designed to adjust attachment point in 4 degrees of freedom, fulfilling requirement of 15 degrees of pitch and yaw between surface habitats
  • Final prototype presented to NASA at Marshall Space Flight Center
LATCH — prototype view 1 FIG. 02B — NL
[ PROTOTYPE VIEW 1 ]latch-prototype-1.png
LATCH — prototype view 2 FIG. 02C — NL
[ PROTOTYPE VIEW 2 ]latch-prototype-2.png
03

Testing

Co-led design of rough terrain test to fulfill NASA requirement of traversing martian terrain

EC-06

The system shall allow for travel across rough martian terrain

  • Conducted research on martian terrain to determine proper rock sizes (1–9 cm) for adequate simulation
  • Objective: Run prototype through rough terrain and assess components for any damage or loss of functionality
  • Results: Prototype successfully passed test, prompted investigation into increasing stability and synchronization between modules
LATCH — EC-06 rough terrain test FIG. 03A — NL
[ EC-06 TEST ]latch-test-ec06.png
CT-03.01

The tunnel shall withstand winds of up to 4.17 m/s

  • High powered fans used to simulate low-level wind conditions on Mars
  • Objective: Apply wind force to prototype and assess for any damage or loss of functionality
  • Results: Prototype successfully passed test with minimal effect on performance or reliability
LATCH — CT-03.01 wind test FIG. 03B — NL
[ CT-03.01 TEST ]latch-test-ct03.png